Answers to questions frequently asked by Architectural, Engineering, and Construction (AEC) professionals. Click on the question to view the answer.


I. MODIFICATIONS TO FIRE-RESISTANCE RATED DESIGNS


If I add an additional layer of gypsum, or increase the thickness, can I achieve a higher fire resistance rating?

According to section II, Subsection 9 of the BXUV Guide Information, Gypsum board thicknesses specified in specific UL designs are the minimums. Additional layers of gypsum or greater thicknesses of gypsum board are permitted in any UL design, provided the fastener length is increased to provide penetration into framing that is equal to or greater than that achieved with the specified gypsum board thickness and fasteners.
There is no corresponding increase in the hourly fire resistance-rating for adding layer(s) or increasing thickness of gypsum. Fire resistance-ratings are determined by the specified construction in the design based on the UL 263 fire test.

Can I substitute Fire-retardant-Treated Wood for Gypsum in a UL Design?

No. Fire-retardant-Treated Wood cannot be substituted for gypsum in any UL Design. Fire-retardant-Treated Wood may be added to a UL Design following the requirements for adding wood structural panels found in the UL BXUV Guide Information for Wood Structural Panels (General) and Wood Structural Panels in Wall Assemblies.

Can I add structural wood panels like plywood to a wall assembly?

Yes. The addition of wood structural panels in fire rated gypsum board wall assemblies is permitted as follows:

  • Wood structural panels that are 4 ft. wide, minimum 7/16 in. thick oriented strand board (OSB) or 15/32 in. thick structural sheathing (plywood) complying with DOC PS1 or PS2, or APA Standard PRP-108, manufactured with exterior glue, may be applied horizontally or vertically to the framing members.
  • Vertical joints should be centered on studs, and staggered one stud space from the gypsum board joints.
  • The wood structural panels are permitted to be applied either as (1) a base layer (directly to the wall framing and under the gypsum board), (2) in between gypsum board layers, or (3) over the top of the completed gypsum board wall.
  • When wood structural panels are used on top of the gypsum board layers of exterior wall assemblies, the wood structural panel should be protected from the exterior environment either as specified in the design or as specified here.
  • When wood structural panels are added to wall assemblies that include furring channels, there should be no more than two layers (either gypsum board or wood structural panel or combination thereof) attached to the furring channel.
  • When wood structural panels are added to the wall assembly, the length of the fastener used for the outermost layer (either gypsum board or wood structural panel) should be sized appropriately to accommodate the additional thickness of the wall panel.

Can a larger wood or metal stud be used than what is specified for a specific UL wall assembly?

Wood and/or metal studs specified in UL Rated Designs are minimum sizes. Larger dimensional studs can be substituted.

What is an engineering judgment?

An engineering judgment is a method or process used to resolve field needs when a tested design, system or assembly is not available. The engineering judgment results in a letter or report being issued by some knowledgeable party, which evaluates the impact of modifications to published fire resistance designs, firestop systems, etc. To be effective the engineering judgment must be acceptable to the code authority and should be site specific.

What modifications can be made to a UL certified assembly?

UL certified assemblies are intended to be constructed as shown in individual designs. If a construction element is identified as ‘optional’ or ‘may be provided’ it is not mandatory and doesn’t need to be included in the construction. Also, if a design specification is indicated as a minimum or maximum, the construction can include greater or lesser thicknesses or dimensions respectfully. Additional variances for designs are included in the BXUV Guide Information for Fire-resistance Ratings. Modifications not covered above may be evaluated using an engineering judgment.

II. GENERAL


What is a “Finish Rating” found on some fire-rated assemblies?

A finish rating is established for assemblies containing combustible (wood) structural supports. The finish rating is defined as the time at which the wood stud or wood joist reaches an average temperature rise of 250°F or an individual temperature rise of 325°F as measured on the plane of the wood nearest the fire during the fire test using the standard time-temperature curve. The temperature reading is measured between the gypsum and the stud.

What does an * (asterisk) mean when its denoted next to a product specified in a UL Design

The “ * ” (asterisk) indicates such products must bear the UL Certification Mark. This means the UL mark, or the cUL certification mark for Designs applicable for use in Canada.

The use of the correct UL Certified product is essential for compliance with the UL design specifications and to ensure the construction of the assembly matches the assembly that was tested and certified in accordance with UL 263.

Searching for UL certified products for use in UL Fire Resistance-rated Designs is easily accomplished using UL Product iQTM and it is free to use, but requires a one-time registration.

What is the difference between a “Restrained” and “Unrestrained” rating?

Restrained and Unrestrained are structural conditions. “Restrained” pertains to a structural system that takes into account thermal expansion, whereas, “Unrestrained” (more common) does not. UL recommends that you confer with your structural engineer to confirm the system appropriate for your project.

Are there any tested floor-ceiling or roof-ceiling designs that specify a wood joist (2×10, “I”-shaped or parallel chord) that incorporate a wood beam (like an LVL) or steel beam?

No; UL is aware of the IBC requirement “Protection of the primary structural frame other than columns”. To date, a manufacturer has not come to UL to test these materials as an assembly. NFPA 5000, Section 8.6 Horizontal Assemblies, allows the condition.

Understanding the Contents of a Tested Design

hy do some items have an asterisk*? What does the asterisk mean? Can I specify a similar product even though it is not specified in the design?
Every tested design contains a series of item numbers. The following are examples of how to understand what the asterisk means when used or not used:

  • Example A:
    “1. Nails – 6d cement coated nails 1-7/8 in. long, 0.0915 in. shank d…………………….”
    In this example there is no asterisk. Any nail meeting these specifications can be used.
  • Example B:
    “4Q. Gypsum Board* – Any 5/8 in. thick, 4 ft. wide, Gypsum Board UL Classified for Fire Resistance (CKNX) eligible for use in…………………….”
    In this example the asterisk is used after ‘Gypsum Board”. Any gypsum board meeting these specifications AND bears the UL or ULC Certification Mark can be used.
  • Example C:
    “8. Batts and Blankets* – Required for use with resilient channels, Item 7, min. 3 in. thick mineral wool batts, placed to fill interior of wall, attached to the nom 4 in. face of the studs with staples placed 24 in. OC.
    ROCKWOOL — Type SAFEnSOUND
    The asterisk is used after “Batts and Blankets” AND “Rockwool (manufacturer name) – Type SAFEnSound” (product name) precedes the item specification. In this case, the Rockwool product (bearing the UL or ULC Certification Mark) must be used, substitutions are not allowed. Rockwool is a sponsor of the test.

Why are dampers and exhaust fans specified in some designs and not others?

What is a ceiling radiation damper and why are some floor-ceiling designs tested with ceiling radiation dampers and some without? Can I add a damper to a design that was not tested with one? What type of equipment can be used in conjunction with a damper?
Ceiling radiation dampers are used to protect penetrations through the ceiling membrane of fire rated floor-ceiling designs. The manufacturers who sponsor a test determine which products will be tested, not every construction scenario is tested. If a design has not been tested with a damper, you cannot add one without code authority approval. UL certified equipment like exhaust fans and ductwork can be used in conjunction with a certified damper. These specifications are contained within the tested design. Manufacturers are always interested to know if a product, based upon demand, needs to be included in a test. Design professionals should contact manufacturers when they cannot find a tested construction scenario.

I need designs that include wood joist 2 x 8’s and 2 x 10’s. Can you help?

I cannot find a floor-ceiling design or a roof-ceiling design that specify 2 x 8 wood joist. Why? Are there any roof-ceiling designs that specify 2 x 10’s?
Floor-Ceiling designs that specify 2 x 8’s (or 2 x 10’s) can be found using Product iQTM “Search with Specific Parameters”: Assembly type: Floor-Ceilings; Construct group: Wood Joist or Combination Wood and Steel Assemblies; Protection type: Gypsum Board; Keyword: “wood joists”. There are two 2 x 8 (L540 and L556) and many 2 x 10 designs. There are no roof-ceiling designs that specify dimensional lumber.

Why can’t I find a design? What happened to the design I used to specify?

I cannot find a design using the online search tool Product iQTM but it can be found in the hard copy directory. Why? Or, I can find a design using the online search tool but not in the hard copy directory.
Certifications for tested designs are periodically “withdrawn” or removed from our records. This can occur for several reasons:

  • One of the test sponsors (a manufacturer of a product listed within the design) is no longer in business. Since one of the products is no longer available the design cannot be replicated as originally tested.
  • The building codes mandate that the products listed within tested designs must be audited annually. The test sponsor may no longer want to maintain the audit.
  • A test sponsoring company may get bought by another company; sometimes the new company is unaware of the contractual relationship with UL and the certification will lapse.
  • UL is constantly testing new designs every week. The hard copy directory is a “snap-shot” in time, any design tested between the publication of the directories can only be found using the online search tool Product Spec.

Can a wall design be used in a horizontal application, for example, as a soffit? If not, is there a tested design for this application?

No, all walls are tested for vertical applications. A possible solution for this application can be found “Searching with Parameters”:
Assembly type: Floor-Ceilings; Construct group: Non-load-bearing Horizontal Barrier; Protection type: Gypsum Board.

Are there fire-resistant wall designs that include gypsum board on one side of a metal stud?

OR, I am working on an existing project that requires a fire rated tenant demising partition and I do not have access to the other side of the wall/tenant space. How would I search for designs that could be used to increase the fire resistance of the wall?
Go to ul.com/architects, click on “Find Walls, Floor, Roofs, Beams and Columns” image. Search with parameters: Assembly type: Walls and Partitions; Protection type: Metal Stud, Gypsum Board, Lath &/or Plaster; Keyword: “one side of steel studs”. Type this exactly with quotes and leave the hourly rating blank.

Where do I find information regarding the fire resistance of archaic materials?

  • 2018 International Building Code Section 721
  • www.huduser.gov – U.S. Department of Housing and Urban Development Fire Ratings
  • www.fire.nist.gov – “Building Materials and Structures, Report BMS92” Engineering and Safety Service
  • American Insurance Services Group, “Fire Resistance Ratings”
  • 2015 International Existing Building Code, Resource A: Guidelines On Fire Ratings of Archaic Materials and Assemblies

 

Where do I find information regarding the fire resistance for common materials like wood, concrete, etc.?

  • Fire Rated Designs Utilizing Gypsum Board
    www.gypsum.org – “Fire Resistance Design Manual”
  • Fire Rated Designs Utilizing Wood
    www.awc.org – “Fire Rated Wood Floor and Wall Assemblies”
  • Fire Rated Designs Utilizing Concrete
    www.concrete.org – “Code Requirements for Determining Fire Resistance of Concrete and Masonry Construction Assemblies”
  • Fire Rated Designs Utilizing Masonry
    www.ncma.org – “Fire Resistance Ratings of Concrete Masonry Assemblies”

 

How do I determine the hourly rating of an existing “UL Labeled” door?

First – Go to www.ul.com/database, input whatever information that is available on the door or label to see if product information is contained on our database.
Second – Go to code-authorities.ul.com/about/electrical-code/field-evaluations/ and submit a request electronically.

Can the ceiling suspension system be lowered?

What you are proposing is an approved design variance. Many design variations can found by going to www.ul.com/architects. Scroll down to “Design Criteria and Allowable Variances” and click on the type of system you need to research. The variation you propose is allowed per Section III, Item 11: “Where a ceiling is supported directly from structural members, it may be lowered”.

Where is the sound transmission class (STC) rating listed for a design?

The STC rating can be found in the heading of the design. Manufacturers tell us what test to perform and most do not require this test; therefore, very few designs include this information. UL recommends that you contact the gypsum board manufacturers listed in the design to see if they have performed this test.

III. SEARCH TIPS


How do I find fire rated walls, floors beams and columns?

Most assemblies can be found by searching with specific parameters using the UL Product iQTM online tool. Guidelines for finding designs can be locatedHERE.

How do I reduce the number of assemblies found within a search?

  1. Leave the hourly rating blank. Sponsors of the tested designs typically want to achieve the highest rating possible: the materials you would like to specify might have a higher hourly rating than you require.
  2. You must be precise when entering the manufacturer’s name. If you are unsure, try using the keyword box.
  3. Keywords are only useful if the word or its derivative is contained within the design. Trade names or abbreviations like, “drywall”, “TJI”, “CMU”, “wide flange”, etc. will not work.
  4. Examples of useful keywords: “siding”, “stucco” “exterior” (walls with exterior finishes); “damper” (designs tested with dampers); U300, U400, etc (finding a fire rated joint based on a wall series type).

Are wall assemblies tested for exposure to fire on both sides?

Yes. The ratings for walls and partitions apply when either face of the assembly is exposed to the fire unless indicated otherwise in a specific design.

How do I find an assembly for exterior use?

Assemblies are investigated with the understanding that their use is limited to interior applications unless otherwise specified in the individual designs. Where an exterior application of a UL-certified design is desired, the code should be reviewed to ensure compliance with other code requirements applicable to exterior walls such as weather protection, water resistance, and vapor retarders.

IV. RELATED INFORMATION


V. CANADIAN CERTIFICATIONS


How do I know if a tested design is tested for acceptance in the United States or Canada or both?

All designs found on the online search tool Product Spec or the UL hard copy directory have been tested to US ANSI/UL 263 and CA ULC-S101. Therefor accepted in both countries. This is documented in the heading of every design.
Designs found on the ULC (UL Canada) Online Directories or the ULC hard copy directory have been tested to CA ULC-S101, and therefore accepted only in Canada.

How do I know if a fire-resistance rated assembly is certified to Canadian standards?

cUL assemblies – Many US designs have also been certified for use in Canada. If the title of a design includes BXUV7 – Fire Resistance Ratings – CAN/ULC-S101 Certified for Canada, it has been investigated to Canadian standards and is intended for installation in accordance with Canadian building codes. Any loading or other restrictions noted on the design should be considered in the installation. For additional information see the General Information for Fire Resistance Ratings – CAN/ULC-S101 Certified for Canada link on the top of the design. To locate Canadian cUL designs in Product Spec, enter the desired design parameters, along with keyword “BXUV7”.

ULC assemblies – ULC fire-resistance rated assemblies can be found in the ULC Online Certifications Directory under Fire-Resistance Rated Assemblies. To find an assembly that meets your project specifications, scroll down to the NUMBERING SYSTEM FOR FIRE-RATED ASSEMBLIES table and use the hyperlinks in the table to locate the types of construction needed (e.g. floor-ceiling, beams, roof-ceilings, walls and partitions or columns) and the type of protection anticipated in the installation. Clicking on the corresponding hyperlinks in the table will result in a list of available ULC designs that can be opened and reviewed individually.